Manufacturing Software Development Company

🏭 Manufacturing Execution Systems (MES)

Shop floor control systems providing real-time production tracking, work order management, quality enforcement, and performance analysis. Bridge between ERP planning and factory floor execution.

• Production order management and scheduling
• Real-time production tracking and monitoring
• Work-in-progress (WIP) visibility
• Labor and resource allocation
• Quality data collection and SPC
• Material tracking and genealogy
• Performance analysis (OEE, downtime, yield)
• Electronic batch records and SOPs

💼 ERP Integration & Customization

Seamless integration with enterprise resource planning systems. Custom modules, workflow automation, and real-time data synchronization between factory floor and business systems.

• SAP integration (S/4HANA, ECC, ME)
• Oracle E-Business Suite customization
• Microsoft Dynamics 365 for Manufacturing
• Infor CloudSuite Industrial (SyteLine)
• Epicor ERP integration
• Custom workflow development
• Real-time data synchronization
• Mobile ERP access and approvals

📊 SCADA & Process Control

Supervisory Control and Data Acquisition systems for real-time process monitoring, control, and alarming. Critical for continuous process manufacturing and utilities management.

• Real-time process visualization and HMI
• PLC and DCS integration
• Alarm management and notification
• Historical data trending and analysis
• Recipe and setpoint management
• Batch process control
• Energy monitoring and optimization
• Remote monitoring and control

🔌 Industrial IoT (IIoT) Solutions

Connected factory infrastructure with sensor networks, edge computing, and cloud analytics. Real-time machine data collection, predictive maintenance, and equipment optimization.

• Sensor integration and edge devices
• Machine condition monitoring
• Predictive maintenance algorithms
• Energy consumption tracking
• Environmental monitoring (temp, humidity)
• Asset location tracking (RTLS, RFID)
• Cloud IoT platforms (AWS IoT, Azure IoT)
• Time-series data analytics

📦 Supply Chain Management

End-to-end supply chain visibility from supplier to customer. Demand planning, inventory optimization, warehouse management, and logistics coordination.

• Demand forecasting and planning
• Inventory optimization and safety stock
• Supplier portal and collaboration
• Purchase order automation
• Warehouse management system (WMS)
• Barcode and RFID tracking
• Transportation management (TMS)
• Supply chain analytics and KPIs

✅ Quality Management Systems (QMS)

Comprehensive quality control, non-conformance tracking, CAPA management, and compliance documentation. ISO 9001, AS9100, and FDA 21 CFR Part 11 ready.

• Inspection plans and work instructions
• Statistical Process Control (SPC)
• Non-conformance and defect tracking
• Corrective and Preventive Action (CAPA)
• Certificate of Analysis (CoA) generation
• Audit management and compliance
• Document control and version management
• Supplier quality management

🔧 Predictive Maintenance

AI-powered maintenance scheduling based on equipment condition, usage patterns, and failure predictions. Reduce unplanned downtime by 30-50%.

• Condition-based monitoring
• Vibration and temperature analysis
• Machine learning failure prediction
• Maintenance work order automation
• Spare parts inventory optimization
• Mean Time Between Failures (MTBF) tracking
• Maintenance cost analysis
• Mobile technician applications

📅 Production Planning & Scheduling

Advanced planning and scheduling (APS) systems optimizing production capacity, material availability, and delivery commitments. Finite capacity scheduling with constraint management.

• Finite capacity scheduling
• Material Requirements Planning (MRP)
• Capacity planning and optimization
• Constraint-based scheduling
• What-if scenario analysis
• Multi-site production coordination
• Visual schedule boards and Gantt charts
• Real-time schedule vs. actual tracking

Digital Twin Technology

Virtual replicas of physical assets, processes, or entire production lines. Simulate changes before implementation, optimize parameters, predict equipment behavior, and train operators in risk-free virtual environments. Real-time synchronization with physical assets.

AI & Machine Learning

Predictive quality control identifying defects before they occur, demand forecasting for better planning, production optimization for maximum throughput, energy consumption prediction and reduction, and anomaly detection for equipment failures. Self-learning systems that improve over time.

Edge Computing

Process data at the source (factory floor) for sub-second response times. Real-time decision-making without cloud latency, continued operation during network outages, reduced bandwidth costs, enhanced data security by keeping sensitive data local, and support for time-critical applications.

Augmented Reality (AR)

Interactive maintenance procedures overlaid on equipment, remote expert assistance with live video and annotations, operator training with virtual guidance, quality inspection with AR-assisted measurements, and assembly instructions projected onto work surfaces. Reduce training time by 50-70%.

Collaborative Robots (Cobots)

Software for human-robot collaboration in shared workspaces. Safety systems for collision avoidance, task allocation between humans and robots, visual programming for quick reconfiguration, quality inspection integration, and adaptive gripping for varied parts. Increase productivity without full automation.

Blockchain for Supply Chain

Immutable traceability from raw materials to finished goods, supplier verification and certification tracking, counterfeit prevention with product authentication, automated smart contracts for transactions, and compliance documentation with permanent audit trails. Critical for highly regulated industries.

PLCs & Industrial Controllers

• Siemens (S7-1200, S7-1500, TIA Portal)
• Allen-Bradley / Rockwell (ControlLogix, CompactLogix)
• Schneider Electric (Modicon M340, M580)
• Mitsubishi (MELSEC iQ-R, iQ-F)
• Omron (NJ/NX Series)
• ABB (AC500, AC800M)

SCADA Platforms

• Wonderware System Platform
• Ignition by Inductive Automation
• GE iFix and Proficy
• Siemens WinCC
• Rockwell FactoryTalk
• Aveva SCADA

Enterprise Systems (ERP)

• SAP (S/4HANA, ECC, ME, PP)
• Oracle E-Business Suite
• Microsoft Dynamics 365
• Infor CloudSuite Industrial
• Epicor ERP
• IFS Applications

Industrial Protocols

• OPC UA (Unified Architecture)
• Modbus TCP/RTU
• MQTT (IoT messaging)
• EtherNet/IP
• PROFINET
• BACnet (building automation)

CNC Machines & Robotics

• Fanuc CNC and robots
• Haas CNC machines
• KUKA robots
• ABB robotics
• Universal Robots (UR series)
• DMG MORI machining centers

Industrial IoT Platforms

• AWS IoT Core and Greengrass
• Microsoft Azure IoT Hub
• Google Cloud IoT
• ThingWorx (PTC)
• Siemens MindSphere
• GE Predix

Backend Development

• C# / .NET: Industrial HMI and SCADA
• Java: Enterprise MES systems
• Python: Data analytics and ML
• Node.js: Real-time IoT gateways
• Go: High-performance data processing

Frontend / HMI

• React: Modern web dashboards
• Angular: Enterprise portals
• WPF: Industrial HMI screens
• Qt: Cross-platform interfaces
• D3.js: Process visualization

Databases

• SQL Server: Enterprise MES data
• PostgreSQL: Time-series manufacturing
• InfluxDB: Sensor time-series data
• MongoDB: Flexible document storage
• Redis: Real-time caching

Cloud & Infrastructure

• AWS: IoT Core, Greengrass, Lambda
• Azure: IoT Hub, Digital Twins
• Docker: Containerized edge apps
• Kubernetes: Orchestration
• On-premise: Air-gapped systems

Analytics & AI

• TensorFlow: Predictive models
• PyTorch: Deep learning
• Scikit-learn: Classical ML
• Power BI: Business intelligence
• Grafana: Operational dashboards

Mobile & Field

• React Native: Cross-platform apps
• Flutter: Mobile maintenance apps
• Xamarin: Enterprise mobile
• Progressive Web Apps: Offline-capable
• Rugged tablets: Factory floor devices

Plant-Wide MES for Automotive Supplier

Multi-Line Production | 450+ Workstations | Real-Time Tracking

Implemented comprehensive MES system across 3 production buildings, tracking 5 million+ automotive components annually. Integration with Siemens PLCs, SAP ERP, quality inspection systems, and automated material handling.

Predictive Maintenance IoT Platform

8,000+ Sensors | Machine Learning | Real-Time Alerts

Deployed Industrial IoT platform monitoring critical equipment across 12 manufacturing facilities. Vibration analysis, temperature monitoring, and AI-powered failure prediction with automated work order generation.

Chemical Processing SCADA System

Batch Control | 120+ Vessels | Safety Interlocks

Developed comprehensive SCADA system for specialty chemical manufacturer. Recipe management, batch genealogy, real-time alarming, and integration with distributed control system (DCS). ISA-88 batch control standard compliant.

🏭 Industrial Heartland

Houston region has 3,700+ manufacturing facilities including oil & gas, petrochemicals, energy, aerospace, and heavy equipment. Deep understanding of industrial processes, safety requirements, and operational challenges.

🔬 Engineering Talent

Access to Rice University, University of Houston, and Texas A&M engineering programs. Large pool of industrial engineers, chemical engineers, and controls specialists who understand both software and manufacturing.

💰 Cost Advantage

25-35% lower development costs vs major metros ($100-140/hr vs $150-200/hr). No state income tax, lower operating costs, but with access to world-class industrial expertise and infrastructure.

🌐 Global Connectivity

Major international airport, port of Houston (largest US petrochemical port), and central time zone for multi-site manufacturing operations. Easy travel to offshore plants in Mexico and Central America.